Harley Davidson Softail

  • Manual Softail Repair Clymer

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    Heritage Softail Classic 110th Anniversary Edition (2013) * FLSTF Fat Boy (2011) * FLSTF Fat Boy 103 (2012 – 2016) * FLSTF Fat Boy Lo 103 (2012 – 2016) * FLSTFB Fat Boy Lo (2011) * FLSTFB ANV Fat Boy Lo 110th Anniversary Edition (2013) * FLSTFB 103 Fat Boy Lo (2012 – 2016) * FLSTFB 103 ANV Fat Boy Lo 110th Anniversary Edition (2013) * FLSTFBS 110 Fat Boy Lo (2016) * FLSTN Softail Deluxe (2011) * FLSTN 103 Softail Deluxe (2012 – 2016) * FLSTNSE CVO Softail Deluxe (2014) * FLSTSB Softail Cross Bones (2011) * FTSTSE2 CVO Softail Convertible (2011) * FTSTSE3 CVO Softail Convertible (2012) * FXCWC Rocker C (2011) * FXS 103 Blackline (2012-2013) * FXSB 103 Softail Breakout (2014 – 2016) * FXSBSE 110 Softail Breakout (2013 – 2015) * FXST 103 Softail Standard (2011 – 2013) Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Warnings cautions and notes / / Steering stem / Steering play adjustment / Specifications * REAR SUSPENSION Shock absorbers / Swing arm / Specifications * BRAKES Brake service / Brake system bleeding / Front brake pad replacement / Front brake caliper (Springer fork models) / Brake reaction link / Front brake caliper extra info
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    Lo (2010) * FLSTFSE2 Screamin’ Eagle Fat Boy (2006) * FLSTN / FLSTNI Softail Deluxe (2006 – 2010) * FLSTSB Softail Cross Bones (2008 – 2010) * FLSTSC / FLSTSCI Softail Springer Classic (2006 – 2007) * FLSTSE Softail CVO Convertible (2010) * FXCW Softail Rocker (2008 – 2009) * FXCWC Softail Rocker Custom (2008 – 2010) * FXST / FXSTI Softail Standard (2006 – 2009) * FXSTB / FXSTBI Night Train (2006 – 2009) * FXSTC Softail Custom (2007 – 2010) * FXSTD / FXSTDI Softail Duece (2006 – 2007) * FXSTS / FXSTSI Springer Softail (2006) * FXSTSSE Screamin’ Eagle Softail Springer (2007) * FXSTSSE2 Screamin’ Eagle Softail Springer (2008) * FXSTSSE3 Screamin’ Eagle Softail Springer (2009) * The manual also includes a CD-ROM with flowcharts and wiring diagrams for all models. Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Warnings cautions and notes / Safety / HDI models) / Specifications * ENGINE LOWER END Engine / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counterbalancer assembly / Engine break-in / Specifications * CLUTCH AND PRIMARY DRIVE Primary chaincase cover / Primary chaincase considerably more details
  • Evolution FLS/FXS Owners Service Clymer Big Harley

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    FLSTN Heritage Special Nostalgia Softail * Harley-Davidson FLSTS Heritage Springer Softail * Harley-Davidson FXST Softail * Harley-Davidson FXSTB Night Train * Harley-Davidson FXSTC Softail * Harley-Davidson FXSTF Springer Softail * Harley-Davidson FXSTS Springer Softail * Harley-Davidson FXSTSB Softail Bad Boy Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Notes cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic’s tips / Ball bearing replacement / Oil seals / Specifications * TROUBLESHOOTING Testing electrical components / Emergency troubleshooting / Engine noises / / Steering adjustment / Front fork / Specifications * SPRINGER FRONT FORK Steering adjustment / Specifications * REAR SUSPENSION Rear shock absorbers / Rear swing arm / Specifications CHAPTER FOURTEEN / BRAKES Brake pads / Brake caliper / Master cylinder / Disc brake / Bleeding the system / extra

Costs Davis, an enthusiastic Harley rider and professional from St. Louis, Mo. designed the softail in the mid-1970s. Their very first design, which he worked on in 1974 and 1975, had a cantilever swingarm pivoted at the end and sprung at the top with the springs and shock absorber concealed under the seat. Upon training his build, Davis built a prototype considering his 1972 Super Glide. Davis branded his build and called Willie G. Davidson, organizing a meeting in August 1976. Davidson is impressed, but made no obligations. Davidson answered six months later, stating that organization wouldn’t be able to utilize the design during the time but had been nevertheless thinking about they.

Davis continuing to build up the design, switching the pivot and the springing guidelines around so that the springs and surprise absorber were under the frame additionally the pivot aim is at the top of the triangular swingarm. This allowed the original Harley-Davidson oil tank is placed under the seat. Davis attempted to emit the brand new design independently due to the fact path Worx Sub-Shock, however the partnership he’d put together for this purpose folded. Harley-Davidson administrator Jeffrey Bleustein contacted Davis immediately afterward and started negotiations to get Davis’s design. Davis sold his patents, prototype, and tooling to Harley-Davidson in January 1982. After further assessment and development, Davis’s build is introduced in June 1983 as 1984 Harley-Davidson FXST Softail.

In April 1980 Harley-Davidson begun work on its own rear suspension system build that will possess look of a hard-tail motorcycle. The work was presented with the lowest concern until later on around it was transferred to Jim Haubert Engineering, a strong that Harley-Davidson contracted yearly to custom build motorcycles and prototypes. Haubert built a prototype using his or her own rear suspension build that closely then followed the appearance of the earlier Harley rigid structures. This version had been finished sufficient for assessment by Harley-Davidson in January 1981.

In Harley-Davidson motorbikes, the softail framework is designed to look like the rigid-frame bicycles of the past, while still providing the convenience of back suspension. The shock absorbers are put along the axis of this motorcycle, tucked away in transmission.
2011 Harley-Davidson FLSTFB Softail Fat Guy Lo
2008 Harley Davidson FXSTC Softail Customized

There are lots of Harley-Davidson products because of the Softail framework, such as the Softail traditional, Customized, Springer Softail, Heritage Softail, history Springer, evening Train, luxurious, Deuce, Fat Boy, Softail Slim, the black Custom Cross Bones, the deep Custom Blackline and Breakout. Except for the Deuce, that has a 2 ins (51 mm) backbone stretch, these motorcycles have a similar motor, transmission and framework and vary primarily in the selection of hand, wheels and add-ons.
Front forks

The Softail model range has actually included many choices in-front fork designs. Typically, they have furthermore supplied the Springer leading link forks which can be similar to the sprung front-ends which were put ahead of the introduction of Hydra-Glide in 1949. The FXST designation is employed for 21″ Front Wheel bicycles or as soon as the Springer hand is used with a 21 inches wheel, although the FLST designation is used for 16″ front-wheel bicycles or whenever Springer fork is employed with a 16 inch wheel.
Motors
The Softail versions do not have rubber-mounted engines. This generated most vibration in Evolution-engined Softails compared to rubber-mounted Touring or Dyna brands with Evolution engines. To pay with this, existing Softail models make use of a counterbalanced form of the Twin Cam system rather than the regular Twin Cam motor used in the Touring and Dyna systems.

The OG ’84 FXST rolled away with a newfangled 80ci Evolution engine.
In ’88, Harley brought back the springer fork from the FXSTS Springer Softail.

Introduced in 1990, the beefy Fat kid has actually a distinct meaty headlight nacelle, solid rims, and floorboards. Additionally it is probably the most preferred Softails ever made.

The 1940s-style leather saddlebags with quick-detach buckles, complete FL front side fender, and chrome laced rims and hub protect all pay homage towards the past in history Classic.

In 1999, Harley gave bikers the lean and mean FXSTD Softail Deuce, along with its longer, slender container and sleek front side end.

You might call the FXSTB Night Train the goth kid for the Softail family. It showcased a blacked-out powertrain and wrinkle-black trim from the engine protects, air cleaner, oils tank, back fender aids, drive belt sprocket, and gasoline tank system.

If the cross-bones had been no-frills, the CVO Softail luxurious may be the bells and whistles. Like Harley’s other CVO bikes, they works a Screamin’ Eagle motor and distinct, high-end factory paint. Convertible elements make it fast and simple to change from a touring machine to a boulevard cruiser.

Softails has solid motor supports rather than the rubber-mounted engines utilized in Harley’s Touring and Dyna outlines. Which means additional vibration. When Harley turned up to the Twin Cam V-twin, it compensated when it comes to additional vibration simply by using a counterbalanced form of the engine rather than the typical larger twin in more two model lines.

You realize you are getting old if you’re ever creating a brief history tale about a thing that happened through your lifetime. Thirty years right back, whenever I is a high school freshman cultivating a mullet and a sparse “mustache,” Harley-Davidson launched certainly one of its more iconic post-buyback motorcycles: the Softail. Discover a highlight reel through the Softail’s lifestyle.

Harley’s Softail might have been produced in a factory in ’84, but, like some strippers i have recognized, it was conceived in a biker’s storage during the early ’70s. A mechanical professional and avid rider named Bill Davis created the prequel towards Softail in the garage in Missouri. He loved the look of a hardtail rigid but hated the constant pounding on their human anatomy that rigids are recognized for on long-distance trips. He wasn’t alone. A number of visitors provided hardtail-style frames with plunger suspensions, but that wasn’t good enough for costs. Only the back axle have a spring, he found all of them is inefficient, plus they lacked the look of a true rigid. Davis believed he could do better and go about to show they. Experiments going on their ’72 Super Glide in 1974.

Working in their storage, he came up with the triangular swingarm-pivot arrangement that marks all Harley Softails from that time to the current. Conceptually, Davis’ build received from older Vincent Ebony Shadows for the ’40s. The largest distinction becoming the double springs and snowmobile shock concealed under the seat (the chassis hid the pivot). You might even result in the argument that tip encouraged the rest of the concealed tech information customizers welcomed in the future later on (yes, internal throttle, i am taking a look at your). Davis instituted two other huge changes that carried up to initial formal H-D Softies: an oil container similar to the older Knuckle can and flexing the frame rails to align aided by the swingarm to raised promote the appearance of a rigid.

Many handcrafting went into Bill’s guinea pig of a Softail—not just all of the framework operate in his garage. The AMF decals needed to get. Davis also-ran 10-inch over forks with personalized trees, to boot. All the perspiration equity he poured in to the change paid off with a bike that looked the chopper parts minus the chopper backache.

Riders who knew Harleys adored they enough that Bill recorded US Patent 4087109 in March 1976 so he will make and sell the stealthy latest frame and suspension for them. Better yet, he quickly figured, then make the concept to Harley-Davidson straight and determine if they wished in? A phone call to Willie G. later on, he had a gathering put up in Milwaukee showing Harley’s designers exactly what he’d complete.

H-D’s Louie Netz welcomed Davis and a buddy when they rode over, Davis on their chopperized Glide and also the buddy by himself bicycle. Harley’s engineers had been impressed; Willie G. arrived on the scene from their office to satisfy with Davis and check out the bike. Insufficient to dedicate at that moment, however. Harley’s manufacturing waiting line ended up being chock-full of works during the time. The Softail will have to wait.

Davis lead back once again to Missouri. He don’t stay idle, however. Figuring he will make the frames himself, Davis created the jigs as well as other accessories necessary to render newer framework kits by himself. When he wasn’t making the 10 or so Softail structures he sold to neighborhood subscribers, he had been either working on more bicycles to pay for the bills or refining the Softail’s build. By switching up to twin bumps as opposed to the earliest snowmobile setup, Davis finally decreased the chair level nearer to in which he desired they. He also conjured up a Sportster type of his frame!

Worx for me personally

In the exact middle of all this, some guy strolled into costs’s look for some run a Knucklehead. Davis never divulges the man’s title. It is not even all of that important any longer. What is very important could be the role he played at this point. This Mr. X have the company brain to Davis’ engineering intellect. Together they launched Road Worx—the very first Softail manufacturing company to market that framework once we see it. Mr. X carried out marketing and advertising studies, protected capital, and got the ball moving. Harley hadn’t shed curiosity about the Softail, though. Harley’s VP of engineering, Jeff Bleustein, championed the framework, and H-D made Davis an offer because of it, nevertheless offer was slightly light for his liking.

Costs returned to your workplace, looking for ways to result in the framework best. There is a never-ending battle between the seat level additionally the bumps. Set the seat also reasonable, therefore the springs scraped their cooking pan. Set it up higher, in which he’d lose the chopper lines he wished. Desperation triggered inspiration—precisely, moving the shocks to under the tranny. Solve one difficulties, however, and often produce newer people. The same as this idea did.

The room in transmission isn’t precisely roomy; normal-sized bumps would bottom on pavement. There was clearly also the minor question of surprise build. Costs required a shock that labored on tension; the rest of the ones he knew of relied on compression. Polyurethane being self-damping, he fixed both difficulties with a compact new surprise cylinder made of the products. After vigorous road testing, his new “Sub surprise” Softail ended up being prepared for set you back Sturgis.

At the least, that is what Bill planning. As he and Mr. X strike the road, they knew the Sub surprise could take a pounding. Whatever they didn’t discover, and discovered call at a poor method, was that heat accumulation broke down the polyurethane with time until it rode more like a genuine rigid rather. Bill’s unknown business partner eventually rode the newest Softail home while Davis carried on to Deadwood. Misfortune struck here, also. Some jackass paid your the due to robbing his saddlebags while Davis was in city. That has been adequate. He have regarding the cycle, lead home, and got in toward drawing board. Back to metal springs and oils dampers.

Super-heavy-duty industrial springs were smaller enough to easily fit into the damper housing. That took proper care of the space concern. Operating the absorbers on tension in the place of compression suggested designing their own valves and pistons to do the job.

At this stage, Mr. X hit the crushed running. Road Worx became a proper business, and orders going arriving… Additionally the shit hit the fan. Davis and his company lover butted minds bad. Sincere bad. Like, destroying-the-company bad. Remaining dangling the business loans following the separate, Davis revisited promoting the look on the pointers of his solicitors.

Aftermarket organizations had been interested in the look. They simply desired they at scandalously affordable prices. Davis in the course of time turned-back to Harley-Davidson. Now Bleustein got him a far greater offer: royalties, albeit with an eternity limit. Meaning, for every single device offered Davis have an item of the activity until said limit had been fulfilled. He had beenn’t happy utilizing the concept of the income capping completely as time passes, but he took the deal anyway. On January 6, 1982, he marketed the patents, model, and tooling for their Sub surprise build toward engine providers. In June of 1983, the planet at large came across their sight in the shape of the 1984 Harley-Davidson FXST Softail.

Risky Company

I would wager any amount of cash Harley ended up being more eager the second time around as a result of AMF buyout. Whenever those 15 execs bought H-D back from AMF in the early ’80s, the future looked bright. And bleak. Tossing from the overlord’s yoke freed Harley going in a brand new direction. Which was the good news. The bad information is Harley-Davidson needed to reinvent itself if it was going to live, significantly less thrive, when confronted with international iron gobbling share of the market. Harley required a hero, plus it needed they today.

Purchasing out an aftermarket build is not precisely SOP for the most part motorcycle makers. Harley-Davidson is not precisely an exception to that, either. It was positively a desperate time for business, so maybe a desperate measure was rationalized. Lookin back, those first few post-buyout ages spotted some pretty larger modifications: the Evo engine, the Evo-esque Sportster twin, the FXR, and, naturally, the Softail. On top, purchasing the Sub surprise build might look like dangerous business; nobody knew for certain how large market there’d be for a non-hardtail hardtail. Just what everybody performed see ended up being that people liked the older rigid appearance, and Davis’ bike packaged it in a manner that could just be a huge seller. Additionally, he’d already finished most of engineering design on it. All Harley truly needed to do is adjust they into just what it wished. Mostly, that meant suitable the framework to your new Evolution engine and producing the aesthetics. This is exactly why it best took 6 months for H-D to obtain the Softail from model to manufacturing.

The FXST had been an instantaneous hit that boosted product sales. By 1988, Harley found a much better market for it aided by the nostalgic Springer Softail.

Within the three decades since Harley put the earliest Softails on their showroom floors, its chassis haven’t changed a great deal. Yeah, there’ve become broad rear tire kits, environment suspensions, and Harley adjustment the trappings regarding stockers, but the reason why wreck havoc on an icon? They have best gotten considerably nostalgic over time—mostly thanks to Davis and his very early Sub Shock version more than three decades back.


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4 comments on “Harley Davidson Softail

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