Isuzu 4BD2-T engine factory workshop and repair manual 1993 onwards on PDF can be viewed using free PDF reader like adobe or foxit or nitro . File size 90 Mb Searchable PDF document . Manual Contents Engine Cooling System Radiator Fan Fuel System Diesel Fuel Injection Engine Electrical Exhaust About the 4BD2-T engine The 4BD2T is an indirect injection version of the 4BD1T that was also intercooled it replaced the 4BD1T in the US market until about 1994. The 4BD1T is a turbocharged version of the 3.9 L 4BD1 it was produced from 1985 and was fitted to Isuzu NPR trucks from 1986 and sold in the US. OEM diesel in Australian specifications Land Rover Perentie 6X6 models from 1989 to 1992. Different versions feat link here
on PDF can be viewed using free PDF reader like adobe or foxit or nitro . File size 168 Mb Searchable PDF document with 6020 pages.. This manual covers the Isuzu DMAX sold in Australia as the Holden Colorado is elsewhere as the Chevrolet D-Max Chevrolet Colorado or in South Africa as the Isuzu KB. Engines 4JA1/4JH1 MODELS 2.5L Turbo Diesel 4JK1/4JJ1 MODELS 2.5L Turbo Diesel C24SE MODEL 2.4L Petrol HFV6 MODEL 3.6L Petrol Contents Electrical Wiring Diagrams Automatic Transmission Unit Repair Air Conditioning Automatic Transaxle Body Body Electrical Brake Charging Clutch Collision Body Repair Manual Cooling EFI Emission Control Engine Mechanical Engines Exhaust Front Axle and Suspension Ignition Lubrication Maintenance Manual Transmission Propeller Shaft Rear Axle and Suspension Service Specifications SST and SSM Standard Bolt more data
The Isuzu D-Max are a pickup manufactured since 2002 by Isuzu engines. They shares exactly the same system with a few General engines (GM) mid-size trucks in america like the Chevrolet Colorado, GMC Canyon and Isuzu i-Series. The Chevrolet Colorado name’s furthermore applied to a rebadged form of the D-Max in the Middle East and Thailand, but not exactly the same as the United states version. The original D-Max comes alongside the Chevrolet Colorado within the Thai marketplace where they’re both built. In Australasia between 2003 and 2008, the D-Max is marketed because the Holden Rodeo, but features because become relaunched whilst the Holden Colorado. The Isuzu D-Max it self was also introduced in Australia during 2008, offering alongside the Holden providing.
In 2002, the D-Max ended up being prepared for a global premiere in Thailand. This venue had been opted for because GM-Isuzu had recently chose to close their particular little truck installation plant in Japan and push their particular shared process to Thailand. The D-Max is available in various designs. The Spark (single taxi) (EX) is present just as a 4×2, with three designs between taxi framework, longer bed with power steering and without. SpaceCabs (extended cab), and Cab4s (double cab) could be divided in to two significant designs: standard level 4x2s (SL, SX, SLX), and 4x4s (S and LS) using the “Rodeo” name in place of SpaceCab. Team cabs are marketed with the exact same Cab4 title (Cab4 models became available late in last quarter). Each is built and sold alongside the nearly identical Chevrolet Colorado which had debuted in late first one-fourth of 2004.
Engine options for that 12 months till end of third quarter of 2004 derived from its direct predecessor: 4JH1-T 3.0 and 4JA1-T 2.5.
Hi-Lander 3.0 (lifted 4×2), trim design became available in belated 2003, and ground clearance equals that of the 4×4 products. You will find only two cab types to choose between. This will make Isuzu the 3rd maker in Thailand to begin with offering raised 4×2 pickups (after Toyota and Ford).
In October 2004, Isuzu introduced the DDi iTEQ common-rail diesel engine family for the D-Max. The very first engine to show up is the 3.0 4JJ1-TC 146 PS (107 kW; 144 hp), but subsequently, a design change in the leading end for the automobile possess pushed motor alterations. In addition, brand new MUA-5H five-speed manual transmission furthermore launched.
2008 Chevrolet LUV D-MAX 3.5V6 (Chile)
Renovation Chevrolet D-Max LS (Chile)
During the earliest one-fourth of 2005, a 2.5 4JK1-TC 116 PS (85 kW; 114 hp), the next DDi iTEQ system, had been introduced and provided as affordable preference to replace its the aging process forerunner (4JA1-T had been concurrently readily available for that 12 months just). A mid-cycle refresh brought most brands installed with a new front bumper that incorporated an “instant spoiler” below, 4×4 products and Hi-Lander’s suspensions were increased up 25 millimeters additional.
In third one-fourth of 2006, the D-Max gotten a small redesign additionally the introduction of a third DDi iTEQ engine, 3.0 4JJ1-TCX. This engine was a modified 4JJ1-TC, incorporating an innovative new Variable device Geometry Turbo (VGS). The additional energy warranted an introduction of new transmissions and: the MUX 5-Speed manual and MaxMatic-III automatic transmission. All systems loaded with Xenon headlamps were altered to projector headlamps as an alternative. Furthermore introduced had been the new “Hexapod-plot” inside. Other DDi iTEQ machines are additionally modified slightly for additional energy and performance.
In 2007, Isuzu celebrated its 50th anniversary of their lengthy history of commercial tasks in Thailand with “Gold show” products marketed for the 2008 model seasons. When it comes to Isuzu D-Max and MU-7, all brands is “silver show” just. Contained in the bundle, every model are certain to get a Gold Isuzu badge in front sides, and more luxurious inside features are included besides. All SLXs, Hi-Landers, and LS 4x4s showcase gold Isuzu badges in 3 areas complete: front side grille, back tailgate, as well as on the tyre integrated in a gold band. The 4×4 S design ended up being dropped. New “wider eyesight” blind-spot rear-view mirror accessible to some brands. The Hi-Lander Cab4 model with the VGS turbodiesel motor became available for the first occasion. The 4×4 models become a front side bumper build with chrome accents. Another three latest external colors are included, but only to pick products. Furthermore added ended up being the option of a 2.5l 4-cylinder system in LS 4×4 and Hi-Lander brands.
During center of the earliest quarter of 2008, Rodeo LS and Hi-Lander SpaceCab were in addition fitted aided by the 3.0-liter VVGS Turbodiesel motor to fill all remaining spaces in lineup.
During the early 4th one-fourth of 2008, Isuzu launched D-Max Platinum brands for 2009 to replace the outbound Gold show. Unique external colors towards picked products. LS 4×4 and Hi-Lander received new fascia; chrome on LS 4×4 and partial platinum-silver on Hi-Lander. Minor-modified headlamps and new fog lamps for platinum appearance. Revamped fenders and side trims with chrome trim. 4×2 SLX and SX derived fascias from 4×4/Hi-Lander (before Platinum’s fascia) and refurbished part trims without chrome trim. Chrome fascia for 3.0 SLX versions and color-keyed fascia for SX. Top heads of 3 DDi iTEQ machines changed from silver to platinum. Some products dropped 4JJ1-TC 3.0l system. All retooled become appropriate with Biodiesel B5. Interior changed to platinum tone. Cab4 LS also featured latest sumptuous leather-based upholstery in black colored. Several highline brands featured Platinum enjoyment package (by Kenwood): included DVD/VCD/MP3/DiVX athlete and 6.1-inch touch-screen; suitable for transportable tunes people, Bluetooth, television tuner and navigation system. In addition furthermore showcased rear view digital camera for reverse help (Platinum plans). All SpaceCab brands featured brand new middle pillars labeled as Safety Pillar Cab; pillars and home beams bigger and thicker. Only a few Cab4 models obtained retooled rear suspension known as Super Flex Plus suspension system. Badges and bands which were once gold are now in silver/platinum besides. Spark EX additionally obtained latest gauge and signal. D-Max Platinum versions commenced available for sale from 15 October.
In September 2009, Isuzu introduced the D-Max Super Platinum versions. SL design is dropped. Outdoor featuring brand new colors, highline SLX 4×2 products received same fascia and front bumper as Hi-Lander / LS 4×4 style, latest 16″ tires and newer types of alloy rims for SLX / Hi-Lander / LS 4×4, more recent back bumper, and latest “Super Platinum” marque at tailgate. Designs with 3.0 VVGS Turbo also obtained light gold decorate at scoop rim. LS 4×4 systems gotten skid dish attached under bumper in brighter gold, more recent side step. Highline Hello Lander / LS 4×4 systems have newer style blind area rear view mirrors, and brand-new short-plot antenna. Hexapod-plot internal of highline 4×2 designs switched tone to black contemporary graphite with some gold design, cloth seaters in newer material design and darker grey tone which built to be in same tone as door panels. While highline Cab4 products up-to-date the inner by 2-tone land: graphite for console and beige for seaters. And for the first time ever before within one tonner part, some highline systems designed with i-GENii (Genius Exploring system Interactive Intelligence) GPS touchscreen navigation system as standard products right out of the plant; featuring Thai language menu and Thai vocals assistance. Customers can invariably update with both databases and map. Additionally, integral Bluetooth included.
Each year since late 2005 as yet, there are several special D-Max & MU-7 versions. Readily available exclusively only for an interval during Thailand’s 2 largest car programs and other special Isuzu times. These were all special yet never ever similar in each presentation. D-Max practical versions become such one extremely unique design ready. Available in several times during 2008. This edition modifies SpaceCab 4×2 2.5 by special white pearl external color and recommended products including immobilizer key.
From the time Platinum brands launched, D-Max Smart designs extended around 3 choices: SpaceCab 4×2, Cab4 4×2 and Hi-Lander 2-Door. These 3 models furthermore updated as newer Super Platinum products.
Last year, a hobby form of the D-Max named the X-Series ended up being introduced, aimed particularly for a target band of teenagers generally not interested in utilizing pickups. It absolutely was sold as a “Lifestyle Pickup” and built with extra dresses and prominent purple Isuzu letters at forward grille. The wheels remain unchanged from normal model but came with gunmetal paint finish. Obtainable in two-door SpaceCab and four-door Cab4 human body variations with manual transmission.
In 2010, D-Max and MU-7 Super Titanium brands are launched. It featured front camera, generally found in luxury cars, very first time ever in Thai pickup, and so are last model in this generation
In late 2010, revised D-Max X-Series were introduced with newer dresses and automatic transmission additionally offered.
In April 2011, MU-7 “Choiz” are unveiled at Bangkok Motor program, with new alloy wheels and tiny changing of internal as stylish design fabric furniture.
In December 2011 — provide, MU-7 “Choiz” become Faced-Lift, with new alloy tires and smaller changing of internal as stylish build leather-based furniture. For sale in 4WD,2WD 3000 VGS Turbo (4JJ1-TCX 3000CC. Diesel Turbo System) And 2WD 3000 Ddi (4JJ1-TC 3000CC. Diesel Turbo Engine)
— Gold Series — Platinum — Smart — Super Platinum — Super Titanium — X-Series — modern-day Move (just in Double-cab 4-door)
List of unique version of MU-7
— silver show — Platinum — Super Platinum — Super Titanium — Groove (use brand-new designed of Kenwood activity system, standard back DVD track) — Choiz
In Australia and New Zealand, the D-Max is sold whilst the third generation Holden Rodeo (RA) between 2003 and 2008, before becoming facelifted in to the form of the Holden Colorado. It was a direct result the GM-Isuzu separate resulting in GM losing the right to make use of the “Rodeo” name. Much like Rodeo, Colorado can be acquired as either two- or four-wheel drive plus in a range of system styles like solitary taxi, room taxi and crew cab. Energy is provided by a variety of petrol and diesel machines. Of the petrol engines, Holden offers a 2.4-litre four-cylinder along with the Australian-made 3.6-litre Alloytec system. The diesel powerplant was a four-cylinder Isuzu 4JJ1 device displacing 3.0 litres. The key difference between the Colorado and Rodeo could be the modified body jobs from the A-pillar forward.
During October 2008, the Isuzu D-Max was released in Australia, alongside the practically identical Holden Colorado. Officially for sale in Australian Continent as its very own brand name under the advertising title Isuzu UTE Australian Continent, individual into the medium-heavy vehicle producer, Isuzu Australia.
In June 2012, the RC series Holden Colorado is replaced because of the RG design in line with the second-generation D-Max system.
The Thai-market Colorado is smaller compared to the North American model of the exact same title and almost unrelated. In late January 2006, Chevrolet introduced a G-80 differential lock program as optional for the majority of Colorado trim amounts. This particular aspect is not available on the D-Max. The Thai-market Colorado obtained a redesign in belated 2007.
Later very first quarter of 2008, Chevrolet also launched Colorado 4×2 2.5 with diesel twin gasoline program via CNG tank. Switchable between diesel (65) and compressed propane (35) as separated aspect (65:35); additionally may also need diesel solely and. Biodiesel B5 can also be appropriate. Area of container was from the bed behind taxi. Readily available for two cab kinds.
In March 2011, Chevrolet uncovered the model form of all-new Colorado at Bangkok engine Show, maybe not associated any longer to D-Max, shown as longer cab with back accessibility system, many of high-tech gear, In June 2011, Chevrolet unveiled staff cab in adventure concept at Buenos Aires, Argentina (this car additionally shown at Frankfurt Auto Show in September 2011), as well as in July 2011, a Holden version of crew-cab version concept vehicles got its premiere at Australian Global engine Show, nevertheless inside with this vehicle appeared to be production brands more than 2 ideas before.
On 9 September 2011, General engines (Thailand) established the diesel motor manufacture plant, to make the “Duramax” engine, once the VM Motori rebadge system (identical to older 2-liter diesel Captiva) with 2.5- or 2.8-liter, handbook and automated, 2WD or 4WD. New 2012 Isuzu D-MAX vehicle could be the Chevy Colorado’s Asian Twin.
Isuzu features long abandoned the U.S. passenger and truck markets nonetheless it will continue to need strong ties with General Motors, that was as soon as their biggest stockholder. In 2011, the Japanese automaker unveiled their all-new D-MAX pickup truck, which was designed in cooperation with GM and it is a sister design towards the 2012 Chevrolet Colorado. Albeit on individual times, both pickup brands had been introduced in Thailand. Externally, the new 2012 D-MAX features different front side and rear-end design treatments also bespoke trim components, while in, the adjustment over the Colorado were limited to the colour alternatives while the instrument panel. The body-on-frame Isuzu D-MAX launches in Thailand with three turbodiesel machines, like a couple of 2.5-liter models creating 115HP and 136HP, and a larger 3.0-liter powerplant with 177-horses.
Just like past designs, the 2012 Isuzu Dmax shares its ladder chassis system, human anatomy building, technical componentry and home design (dash, center pile, controls and doorways) with all the 2013 North American Chevrolet Colorado. From A-pillar on right back Isuzu Dmax appears to be a clone of Chevy Colorado but gets its very own artistic identity as a result of an aggressive angular forward fascia with upswept headlights and an even more conventional grille build.
Dmax uses Isuzu’s very own system and drivetrain. Isuzu’s iTEQ motor has been retained but happens to be tuned up. 2500 cc engine now is available in two configurations; typical turbo 87 kW energy with 280Nm of torque and 101 kW of energy and VGS Turbo with 320Nm of torque. If you like even more power it is possible to decide for four-cylinder 3000 cc 4JJ1-TC iTEQ common-rail diesel motor with VGS Turbo which today has got the energy of 132 kW with 380Nm of torque. Engines efficiency have already been enhanced with adjustable geometry turbocharger (VGS Turbo) and Isuzu Dmax’s machines go Euro V emission traditional. 2012 Dmax nevertheless is sold with 5-speed manual but have unvelied newer 5-speed “Rev-Tronic” automated transmission with recreation mode (2011 model have 4 speeds automatic transmission). 4WD models have been rebranded from “Rodeo” to “V-Cross”, and transfer instance happens to be renamed from “Touch-on-the-fly” option to new “landscapes command” system that makes use of spin system to allow for seamless changing of drive modes from 4-Wheel to 2-Wheel Drive mode. Isuzu forward suspension composed of independent two fold wishbone with coil-spring setup and a rear suspension consists of over slung leaf-springs setup above a unique long-span backside axle make for an appropriate operating knowledge. Ecuador is the best nation in which this generation D-Max can be obtained with a gasoline system, an Opel-based C24 with 16 valves and double overhead camshafts provided from Brazil in which the lower-grade versions regarding the Chevrolet S10 however rely on a flex-fuel 8-valve SOHC version which supported as a basis for the Vortec 2400 professional engine.
Isuzu brand-new tough ladder-frame chassis platform dubbed “i-GRIP” (Isuzu Gravity sensitive Intelligent Platform) underpinning the newest D-Max produces 42% stronger than its predecessors causing improved ride and control. The framework include improved cross bracing during the backside, improving stability under plenty even though pulling, whilst “ensuring long-term durability whenever used on a regular basis in harsh conditions”. Extended wheelbase of 3095mm — 45mm more than earlier — is currently standard on all three human body kinds. It is very good news for dual cab customers as back cyclists not only get more leg space but also more comfortable chairs.
D-Max would continue being available in all three body types: Single Cab, area taxi and staff Cab. Clients will still has either rear-wheel drive 4×2 and four-wheel drive 4×4 brands. Area Extra Cab features laterally opening home to provide convenient accessibility the rear seat. Isuzu D-Max has actually a sophisticated security package, with features including high-tensile steel, electronic security controls ESC, traction control (TCS), ABS, emergency brake guide, several airbags and Electronic brakeforce distribution EBD. EBD detects the payload body weight and modulates a corner stopping energy to pay. In ESC installed systems ABS today visits 4-channel 4-sensor type instead of the latest 3-channel 4-sensor.
The D-Max gets additional storing rooms. Isuzu enjoyment System includes eight speaker comprising two big 6 x 9-inch front speakers and a roof-mounted Exciter presenter sound system replete with surround sound within the newly created dash along with ‘iGENIE’ navigation system such as support for real time traffic reports, and it is equipped with standard Bluetooth and transportable very good music player connectivity. Moreover it comes with comfortable Flex-Ride suspension system system; 2-DIN audio-video head product with navigation-ready system; projector-type headlamps offering 14per cent additional lighting than their particular ordinary counterparts; side-impact metal beams; and rear digital camera and sensor.
Chevrolet D-Max (Chile)
Interior design are identical given that all-new Chevrolet Colorado, but make use of their upholstery, traditional 2WD products utilize beige cloth interior, Hi-Lander Z versions incorporate black fabric interior, and Z-Prestige designs come with Brown interior ; 2.5-liter models include cloth, 3-liter systems have leather, the meter were genuine switching, with added of multi-information screen with assistance of Thai language menu process, 2DIN CD player with Bluetooth and USB link help or Kenwood DVD system(Changed Isuzu DVD-iGENIE Navi System in MY2013), Audio change control, Driver power chair, Rear collapsible chair (in staff taxi designs), in addition with more than 10 position of smart storage space e.g. under steering wheel, over center system, 10-position glass holders
In December 2013 model 12 months 2014 D-Max minorchange was launched aided by the sub title call “D-Max Super Daylight”, exterior add day running lamp replace the fog lamp and alter the rear lamp in L, Z and Z-Prestige model.
Obtainable in 4 designs line-up, 3 body type, 3 drivetrain ; 2WD, High-ride 2WD (Hi-Lander) or 4WD (V-Cross) in solitary cab (Spark), area taxi and staff Cab (Cab4)
Designs line-up tend to be : B, S, L, Z and Z “Prestige” which are top models
In 2015, The facelifted design had been introduced in Thailand, factory codename “RT85”. The leading fascia is altered with larger grille and newer engine “RZ4E-TC” 1.9L debuted and terminate 2.5L design. Inside are unchanged from RT50 except chair colors and structure, design trim use better silver color.
In December 2012 D-Max in Thailand premiered Special model “X-Series” that look recreation Pickup available in three model SpaceCab Z model was labeled as speeds model, Hi-Lander 2-door in Z design and Hi-Lander 4-door in Z-Prestige model. Outdoor are design with strip line on human anatomy, the dish logo design have been in red color, piano-black front grille, top around body and black alloy wheel. Indoor were change the colors to black and purple cloth and fabric in Z-Prestige design and Isuzu logo design on tyre was changed to red colorization. Outside colors are only 2 type in grayscale.
In June 2014 was released newer red exterior colors in D-Max X-Series rate design also known as “rate in Red” with restricted Edition best 300 products.
In South Africa, D maximum pick-ups can be purchased given that Isuzu KB.
Into the Philippines, the 2nd generation was released in September 2013. Isuzu’s plans for production will be briefly in Thailand, and also by October, the newest D-Max are produced at Binan plant.
In Asia, the second-generation D-Max premiered on 7 December 2014 by Jianxi Isuzu Motors. The system is 4JK1 2.5 L diesel with 5-speed manual/automatic transmission in 2WD and 4WD model.
All-new Isuzu D-Max for European marketplace utilize 2.5-liter twin-turbo diesel that make 163 PS (120 kW; 161 hp) energy and 400 N*m (295 lb*ft) of torque, 5-speed manual changed with 6-speed one
In UK, number tend to be solitary taxi, longer Cab, dual Cab, dual Cab Eiger, Double taxi Yukon and dual Cab Utah and all sorts of except solitary Cab utilize 4×4 powertrain as standard and featuring standard properties like, 6 Airbags, security controls, day working lights, Rev counter, air-conditioning, front side electric house windows and Immobilizer and cost start from GBP14,499 on the highway in 4×2 single taxi to GBP21,499 on your way in 4×4 dual taxi Utah with automatic.
In Turkey, offered just in single taxi (one model in number) and double cab human body and dual taxi number try HT (4×2 guide), T (4×4 manual), minimal (4×2 and 4×4 handbook) and V-Cross (4×4 automatic), pricing start from 48,700 TL to 76,700 TL.
In August 2012, Euro NCAP crash test result for Isuzu D-Max are 4 out from 5 movie stars and 83percent of person security. In some areas the D-Max number includes Single taxi, Space Cab and dual Cab automobiles for sale in three various trim values: LX, LS and LSX. LX variations are only readily available with a 6-speed guide transmission produced by AISIN. LS and LSX systems have the option of a 5-speed AISIN automatic transmission. The Isuzu D-Max was released on Russian market in 2016.
Isuzu MU-X (RF10,RF20)
2014 Isuzu MU-X (MY14) LS-T 4WD truck (2015-06-04) 01.jpg
Manufacturing 2013–present (RF10)
Human anatomy and framework
Class Mid-size SUV
Relevant Chevrolet Colorado
Engine 1.9 L (116 cu in) RZ4E-TC I4 (diesel) (2016–present)
2.5 L (153 cu in) 4JK1-TCX I4 (diesel) (2013–present)
3.0 L (183 cu in) 4JJ1-TCX I4 (diesel) (2013–present)
Transmission 5-speed handbook (2013–present)
5-speed automated (2013–present)
6-speed guide (2016–present)
6-speed automated (2016–present)
Wheelbase 2,845 mm (112.0 in)
Length 4,825 mm (190.0 in)
Circumference 1,860 mm (73 in)
Level 1,840 mm (72 in)
Predecessor Isuzu MU-7
The Isuzu MU-X is the successor into the Isuzu MU-7. Its a Mid-size SUV, with a seven-seat body on framework. In Thailand this type of automobile is named a “PPV”, or Pickup function Vehicle, as it’s developed from a Pickup vehicle. The Isuzu D-Max by which the MU-X is dependent was a collaboration between General Motors and Isuzu and it is related with the Chevrolet Trailblazer/Holden Colorado7. As a result of arrangement with GM, Chevrolet Trailblazer was launched ahead of MU-X. But MU-X ended up being more successful in Thailand considering stronger ISUZU brand name reputation also thought there’s controvesial about build that almost comparable to Trailblazer. The MU-X had their globe premiere in Thailand on 31 October 2013 and sold on 6 November 2013. In Australia it absolutely was launched in December 2013. Currently, the MU-X was marketed just in Australian Continent, Thailand, Indonesia, and also the Philippines, but Isuzu engines possess plans to promote it offshore in 50 nations. In December 2013 MU-X premiered on Tokyo engine program 2013, but it is not available in Japan due to its exterior measurements being in a greater tax bracket, centered on Japanese measurement laws while the higher annual road taxation obligation. The concept of the MU-X is literally the vehicle’s title itself as an acronym, that is produced by the fact the car “tends to make U eXciting”.
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